To ensure the mold cost, cost control is proportional to the quality and delivery time, mold quality disposable do, little modification, shorten delivery, so the manufacturing cost is low, profit is high, the market orders process will have a unique competitive advantage. On the other hand, enterprises not only have no advantage, therefore will not make money or even lose money.
So the mold manufacturing cost control link in the production management is very important, we can proceed from the following aspects:
1) effective management:
Product data management, process data management, documents management: effective product data management, process data management, documents management, can ensure a comprehensive document, consistent version of the drawings; drawings can achieve effective sharing and use of effective inquiry. We can establish a file management computer database integrity, the design department accumulated design drawings, scattered, previously scattered, isolated information together by the prevention of design files, 2D, 3D, the original design change, chaos, chaos, 3D version maintenance model and 2D drawings of inconsistent data, 2D design drawings the irregular and confusion caused by the problem is not easy to be found and corrected in time, resulting in mold to modify and rework, even invalid, increase the cost of mold manufacturing, mold manufacturing cycle lengthened, effect of delivery.
2) keep mold drawings,
The consistency and integrity of data processing and object: through rigorous testing, meticulous and effective means, to ensure consistency and integrity of the mold drawings, processing technology and physical data.
3) the design of mold,
The manufacturing cost must be timely summary: through sharing printing parts processing workshop download or effective control, effective management tool scrapped; through processing mould parts mold structure design, accurate efficient and accurate detection of spare parts, will effectively reduce the additional cost caused by the change of mould, maintenance, practical in order to obtain the cost of each mold, and plan the cost of real-time comparison, so as to effectively control the quality of the mold.
4) overall planning:
The project planning, design, processing, production, equipment, human resources and other information organically, together co-ordination in order to effectively coordinate the planning and production, which can ensure the quality and timely delivery of the mold.
5) to develop a complete and practical mold production management system:
A complete set of management system for mold manufacturing, mold production and management processes to achieve product data management, process data management, project management, schedule management of computer information management system, including mould production planning, mold design, process design, workshop task assignment, the real-time progress bar code, submit parts product inspection, warehouse management. Make the mould manufacturing and related auxiliary information from planning, manufacturing process control to the completion of delivery can achieve real-time tracking and management of the full range of.
6) tangible and intangible knowledge management knowledge:
The establishment of the mould design and manufacture, failure mode and effect analysis, through specific training, meetings, announcements, computer sharing, plus award and penalty means, to prevent the same problems next time. At the same time can be used as the quality evaluation and design reference. The enterprise management head experience and form a written specification, not because of a person in charge of the department or personnel leaves affect the normal operation and quality fluctuation.
7) the establishment of processing preparation:
The establishment of processing preparation, summary schedule of mold parts, parts list and standard parts list, self-made parts list and standard parts list, bill of materials, heat treatment schedule, a list of wearing parts and tooling costs made, to ensure that relevant resources can be in place in time.According to the production plan management, schedule management, to ensure that the equipment can be effectively used to prevent workers idle, so that the various aspects of manufacturing can be connected.
8) the formation of quality executive culture:
The enterprise among the various departments of the process, the self inspection and special inspection, inspection and inspection shall be analyzed and summarized, the formation of quality specification. Strict detection means, eliminate the "almost" luck, to ensure that all parts of precision mold processing.Control the quality of the mold effectively, according to the procedures under the quality records effectively related to specific individuals. Design, can enhance the operator's sense of responsibility.
9) according to the company, and the customer's situation,
The development of mold design and mold design standard instructions, suitable for the company and customers; mold manufacturing standards, mold manufacturing work instruction, standard mold design and mold manufacturing; prevention because of personal habits, old modes of thinking create the system does not meet the customer requirements of the mold.
10) standard procurement, warehouse and production orders,
Material management tools, loss report, delivery management, straighten out the material supply chain, to prevent the production line.
11) establish a comprehensive evaluation system:
The correct evaluation of each employee with accurate, original, real data, regular training and examination related mold design, mold manufacturing, discovering and cultivating the backbone of the company's elite team.
12) regulate the functions of each position, so that people do their job, to prevent more personnel than work available.
13) the establishment of mould project management group:
The communication bridge between customers and supervision - market - Engineering - Procurement - Manufacturing - quality - - - injection - warehouse personnel and finance departments, detailed business and technical communication, comprehensive and detailed understanding of customer requirements and mould technology, records, summarize the content of communication and accurately convey to each department, to avoid repeated and many times, mold testing, modification, rework, so as to save cost and time. For each customer established customer business and technical knowledge, to share in the company, in order to improve the level of customer service, reduce the error. Follow up and supervise the project mold production schedule, arrange the test mode, the relevant material progress and push, sample testing to confirm, send samples, arrange shipment matters such as die.
14) ISO classification system:
Customer, supplier, negotiation grade classification; according to the difficulty of dividing the whole mold mold mold parts according to the grade coefficient, the difficulty of process manufacturing division level; design and manufacturing personnel rank, only this "seats", in order to fundamentally solve the "bottleneck" of the supply chain, from the source to the manufacturing error, abandon the "mess" stop, the performance appraisal of the "halo effect" and the narrow "I see OK, promotion, can give him a pay rise." the rule of man, fuzzy word management culture.
15) to solve the problem of information island:
The management of modern enterprise management is the enterprise standard and information management, it is China the next 50 years or even 100 years of the "iron law", information technology has penetrated into people's daily life, it can not only solve the manufacturing departments and process information and cannot process, plan layer and control layer and operation layer next, sharing, and can solve the enterprise management, high speed shared governance.